Differences from Other Mixing and Defoaming Methods

Issues with Mixing and Defoaming by Other Methods

  • Mixing takes time

  • Materials are damaged

  • Defoaming cannot be performed

  • Precise mixing cannot be performed

  • There is a need for cleaning

The revolution-rotation type Kakuhunter
resolves these issues efficiently

There are various methods for mixing and defoaming.
The revolution-rotation type adopted for Kakuhunter allows no mixing of foreign matter because it operates in a sealed space with both containers and the machine.
In addition, continuous work involving material changes can be performed smoothly without damaging the materials.

Features of Other Mixing Methods

Propeller Type

Features and Disadvantages

  • Takes time in mixing
  • There is a loss of materials since the propeller and materials come in contact with each other
  • Materials are damaged since the composition is sheared by the propeller
  • Precise mixing cannot be performed
  • There is a need for cleaning
  • Defoaming cannot be performed

3-roll Type

Features and Disadvantages

  • Takes time in mixing
  • There is a loss of materials since the rolls and materials come in contact with each other
  • Not suitable for low-viscosity materials
  • There is a need for cleaning
  • There is a risk of being entangled in the rollers

Roller Type

Features and Disadvantages

  • Mixing takes time
  • There is a possibility that air bubbles may be generated during mixing and materials may be separated or precipitated during the preparation process
  • Not suitable for high-viscosity materials

Comparison with Other Mixing Methods

Revolution-rotation Type
(Kakuhunter)
Propeller Type 3-roll Type Roller Type
Mixing Time
Relatively short time
Relatively short time
Long time
Long time
Material Viscosity
Low to high viscosity
Low to medium viscosity
Medium to high viscosity
Low to medium viscosity
Defoaming
Centrifugal defoaming + vacuum
Not possible
Having an effect
Not possible
Mixing of Foreign Matter
Container
Blade / container
Roll
Container
Labor for Material Changes
There is no need for cleaning
Requires cleaning of the blades and tank
Requires cleaning of the rolls
There is no need for cleaning
Heat generation
Heat is generated*
Heat is generated
Heat is generated
Little heat is generated
Capacity
Dependent on container capacity
High-volume processing is possible
Continuous processing is possible
High-volume processing is possible
  • *Controllable by setting the rotational speed

Features of Other Defoaming Methods

Vacuum Defoaming

Features and Disadvantages

  • Mixing cannot be performed
  • Liquid bubbles over since the liquid level rises
  • Work efficiency is low since precise defoaming takes time
  • Volume decreases due to volatilization
  • The composition of some materials may change.

Centrifuge

Features and Disadvantages

  • Mixing cannot be performed
  • Materials with different specific gravities separate
  • Fine bubbles remain in high-viscosity materials
  • Throughput is low

Comparison with Other Defoaming Methods

Revolution-rotation Type
(Kakuhunter)
Vacuum Desiccator Centrifuge
Defoaming
Vacuum
Vacuum
Centrifugal defoaming
Defoaming time
Short time
Long time
Short time
Material Viscosity
Low to high viscosity
Low to medium viscosity
Low viscosity only
Heat Generation
Slight heat is generated
No heat is generated
Slight heat is generated
Syringe Compatibility
Compatible with 3cc ~ 360cc
(depending on model)
Depending on container shape*
Depending on model
  • *Bubbles may remain at the bottom.

Introduction Examples

We want to uniformly disperse different types of powder in a base material. We want to defoam high-viscosity gels without applying temperature. Mixing and defoaming with near-zero contamination! Uniform Dispersion of Titanium Oxide, etc.Defoamin… We want to defoam small amounts of samples for research and development applications. Mixing and defoaming even with amounts as small as 1cc or 2cc! Mixing and defoaming small amounts of samples in v… We want to process one batch in a 1L size at a time. Suitable for medium capacity! Covered by medium size. Quick high-precision dispe… We want to perform dispersing, defoaming, and separating with one unit. Multiple Processes Resolved with One Unit! Carbon materials can be dispersed and defoamed wit… We want to defoam while in syringes Powerful centrifugal × vacuum defoaming! Air bubbles having entered syringes are defoamedAd… We want to uniformly disperse fillers and resins having different specific gravities, without significantly increasing the temperatures of materials. Suppression of heat generated during dispersion! Uniform dispersion of resins + fillers (diamond, g… Although mixing can be performed by the current method, air bubbles are generated and several hours are required for the bubbles to dissipate. Substantial improvement in work efficiency! Defoaming of high-viscosity paints performed in a … We want to continue using designated bottles for mass production Compatible with customer-designated containers! High-precision uniform dispersion at a mass-produc…

List of Introduction Examples MORE

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